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The SBZ SF2 automatic machining centre for drilling and screwing of metal frames consists of a horizontal screwing centre with 2 screwing units, a triple drilling unit, a single-tool unit for drilling hinges and horizontal units for assembly drilling on all Z- and L-type frames. As an option, it can be equipped with a multi-tool unit for drilling hinges. The SBZ SF2 consists of an automatic magazine with a through-feed system for profiles up to 3500 mm, complete with gripper movement to clamp the profile containing already an aluminium or iron metal support. Thanks to the synchronised movement of the gripper and bar magazine, the feeder returns to the start position allowing the loader to prepare the next profile at the same time. A pneumatic double horizontal screwing unit is located in the central part and can be automatically adjusted both vertically and horizontally via software. The unit fixes the metal support with self-tapping screws that automatically reach the machine from a loader, a triple drilling unit for drilling holes for cremone bolts and 2 drilling units for frame mounting holes. The unit consists of a transversal belt magazine for the unloading of machined workpieces long up to 3500 mm. The machining unit is equipped with a soundproofed cabin in the central operating part which, in addition to protecting the operator, also reduces the environmental noise impact. The SBZ SF2 can be connected to the SBZ SM machining centre to achieve a continuous process and optimise system productivity. The machine is supplied with an intuitive operator interface for machining list management connected to the production programming software. Industry 4.0 ready.
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Technical data
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MACHINE SPECIFICATIONS
Number of controlled axes
5
Dowel drilling units no.
2
Triple drilling unit
Single-tool unit for drilling hinges
Multi-tool unit for drilling hinges
Screwing units
2
Maximum no. of screwing units
4
Bar positioning speed (m/min)
50
Operating pressure (bar)
6 ÷ 8
Air consumption (Nl/min)
320
Installed power (kW)
10
Provision for installation in-line with SBZ SM machining centre
Programmable digital adjustment of the clamp pressure
WORK AREA
Frame locking system with pneumatic vices
Minimum profile height (mm)
45
Minimum profile width (mm)
40
Maximum profile height (mm)
160
Maximum width of the profile (mm)
130
Maximum reinforce thickness (mm)
3
LOADING UNIT: PROFILE POSITIONING
Loading feeder with 2 controlled axes gripper
Maximum loadable length (mm)
3.500
Minimum loadable length (mm)
450
Profile loading in concurrent operation time
Maximum machinable profile section - W x H (mm)
130 x 160
Minimum machinable profile section W x H (mm)
40 x 45
Profile length dimensional check
Metal reinforcement detector
DOWEL DRILLING UNITS
Maximum power in S1 (kW)
1,1
Maximum speed (rpm)
6.000
Toolholder
ER 25
Tool diameter (mm)
6 / 8
TRIPLE DRILLING UNIT
Triple tips unit
Tools diameter (mm)
10 / 12 / 10
Maximum power in S1 (kW)
1,5
Maximum speed (rpm)
900
FRAME HINGES DRILLING UNIT
Drilling unit
Tools diameter (mm)
5 / 6
Maximum power in S1 (kW)
1,1
Maximum speed (rpm)
6.000
Toolholder
ER 25
SCREWING UNIT
Number of screwing units
2
Minimum profile length with screwing of reinforcement (mm)
400
Screw minimum length (mm)
16
Screw maximum length (mm)
20
Screw head diameter (mm)
6,5 ÷ 7,5
Screw diameter (mm)
3,9 ÷ 4,2
Discharging time of screw from loader (s)
0,1
Remote control on operator interface for screw ejection and feeding
DRILLING AND SCREWING UNITS WORKING CAPACITY
Electrospindle and screwing units configuration
Loading side view
UNLOADING UNIT
Belt unloading magazine for workpieces of up to 3.500 mm
Belt magazine unloading depth (mm)
1.800
Extraction NC clamp
Fast profile unloading system
Included
Available
Automatic loading and unloading
The transverse belt loading and unloading table enables handling PVC profiles safely, easily and ergonomically. The table is equipped with an automatic transport system by means of an extraction gripper that deposits the machined profiles on the unloading table.
Screwing unit
The machine is equipped with 2 pneumatic screwing units with automatic feeding, fitted on a rotary base with automatic movements on 2 NC axes. One unit is dedicated to screwing the reinforcement into profiles for sashes, the other machines profiles for frames.
Drilling unit for wall mounting
Two drilling units, which are parallel to the screwing units, are used to perform machining operations intended for wall mounting of frames.
Unit with three drill bits for Cremone bolt drilling
The drilling for mounting the handle is carried out by a unit with three drill bits located in the lower part of the rotary base dedicated to machining operations.
Installation in line with the SBZ SM machining centre
The maximum potential of this screwing centre is expressed by its perfect compatibility when installed in line with the SBZ SM machining centre. The wide range of machining processes of the machining centre, including profile preparation to allow Seamless welding, are completed with the screwing centre, in a balanced and efficient line.
Additional pair of screwing units for metal reinforcement (Optional)
Optionally, it is possible to fit an additional pair of screwing units to manage a second type of screws.
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