13-axis through-feed bar CNC machining centre for milling, drilling and cutting, specialising in the production of PVC window frames. The unit can be equipped with an integrated contouring module for preparing the PVC profile for welding with Seamless® technology. SBZ SM consists of an automatic magazine with a profile through-feed system, complete with gripper movement for profile clamping. Thanks to the synchronised movement of the gripper and bar magazine, the feeder returns to the start position allowing the loader to prepare the next profile at the same time. The dimensional control system for the profile section allows checking if the profile loaded by the operator is the one indicated in the machining list. The milling module, cutting module and contouring module are located in the central area of the machine. There are 7, 9 or 11 electrospindles installed on the CNC milling module which allow working on the whole edge of the workpiece, whichever way it faces. The cutting module is equipped with a Ø 500 mm blade with CNC 3-axis horizontal movement. The optional contouring module operates on 3 CNC axes by means of an electrospindle that allows milling the ends of the profiles cut at 45°. SBZ SM also includes an automatic extractor to transfer the workpiece from the cutting unit to the unloading magazine. This unit consists of a transversal belt magazine for the unloading of machined workpieces long up to 3500 mm. The machining unit is equipped with a soundproofed cabin in the central operating part which, in addition to protecting the operator, also reduces the environmental noise impact. The cabin can be connected to the swarf exhauster (optional). PVC waste and swarf are collected in 2 drawers at the base of the machining module, which, combined with a belt evacuation system, facilitate and speed up cleaning operations. The machine is supplied with an intuitive operator interface for machining list management connected to the production programming software. Industry 4.0 ready.

Technical data arrow_drop_down
MACHINE SPECIFICATIONS 
Number of controlled axes
13
Standard milling unit no. (SBZ SM 7 / SBZ SM 9 / SBZ SM 11)
7 / 9 / 11
Cutting unit
 
Contour unit: milling for seamless welding
 
Bar positioning speed (m/min)
50
Bar dimension check
 
Operating pressure (bar)
6 ÷ 8
Air consumption (Nl/min)
950
Installed power (kW)
12,8
Provision for installation in-line with reinforcement screwing centre
 
Programmable digital adjustment of the clamp pressure
 
Presetting for machining of PVC profiles with fiber-glass reinforcement
 
WORK AREA 
Frame locking system with pneumatic vices
 
Minimum profile height (mm)
40
Minimum profile width (mm)
35
Maximum profile height (mm)
160
Maximum profile height machinable with CONTOUR module (mm)
110
Maximum width of the profile (mm)
130
LOADING UNIT: PROFILE POSITIONING 
Loading feeder with 2 controlled axes gripper
 
Maximum loadable length (mm)
6.500
Minimum loadable length (mm)
600
Maximum length that can be machined on a single workpiece (mm)
6.000
Maximum workpiece length that can be cut (mm)
3.000
Minimum workpiece length that can be cut (mm)
350
Profile loading in concurrent operation time
 
Maximum machinable profile section - W x H (mm)
130 x 160
Maximum machinable profile section with CONTOUR module - W x H (mm)
130 x 110
Minimum machinable profile section W x H (mm)
35 x 40
MILLING UNIT 
Maximum power in S1 (kW)
1,1
Maximum speed (rpm)
18.000
Electrospindles in fixed position (SBZ SM 7 / SBZ SM 9 / SBZ SM 11)
4 / 6 / 8
Electrospindles adjustable with NC
3
DRILLING UNITS WORKING CAPACITY 
VERTICAL CUTTING UNIT 
Blade diameter at carbide-tipped (mm)
500
NC blade positioning
-45° ÷ +45°
Blade motor power (kW)
2,2
Specific blade design for perfect cutting of gasket
 
CONTOUR UNIT FOR SEAMLESS WELDING (optional) 
Electrospindle with air cooling
 
Maximum power in S1 (kW)
1,1
Maximum speed (rpm)
18.000
Toolholder
ER 25
Toolholder diameter (mm)
12
Tool diameter (mm)
6
Maximum machinable profile height (mm)
110
Maximum machinable profile width (mm)
130
NC axis no. of Contour module
3
Electronic unit rotation
-45° ÷ +45°
UNLOADING UNIT 
Belt unloading magazine for workpieces of up to 3.500 mm
 
Belt magazine unloading depth (mm)
1.800
Transfer belt to the unloading table
 
Maximum scrap length unloadable in rear waste basket by trap-door (mm)
275
Maximum scrap length unloadable in front waste basket by conveyor belt (mm)
276 ÷ 400
Minimum cutting length unloadable on the unloading table (mm)
350
Default cutting length unloadable on the loading table (mm)
3.500
Included       
Available
Automatic loading and unloading
The transverse belt loading and unloading table enables handling PVC profiles safely, easily and ergonomically. The table is equipped with an automatic transport system by means of an extraction gripper that deposits the machined profiles on the unloading table.
Cutting and machining centers SBZ SM Automatic loading and unloading Someco
Cutting and machining centers SBZ SM Milling unit Someco
Milling unit
The milling module features 7, 9 or 11 electrospindles, of which 3 can be adjusted to perform all necessary machining operations on the PVC profile. The electrospindles are air-cooled, include an ER 25 toolholder and have a power of 1.1 kW in S1.
Cutting unit
The vertical cutting unit with down-stroking movement operates with a special Ø 500 mm blade optimised for precise cutting of gaskets. It performs cuts with NC tilting from -45° to +45°.
Cutting and machining centers SBZ SM Cutting unit Someco
Cutting and machining centers SBZ SM Ergonomics and easy programming Someco
Ergonomics and easy programming

Simple and ergonomic operator interface. The totem has a Wi-Fi antenna for connecting the machine to the network that ensures both interconnection with the production programming, through specific drivers, and remote connection for the management of the technical service in case of need. The software manages worklists from the management system that can communicate with the SBZ SM machining centre.

Seamless technology (Optional)
The CONTOUR module can be integrated in the profile machining process. An intuitive and efficient software allows defining the machining paths by interpolation of the profile edge in order to obtain a zero-seam welding with Seamless counterblock technology. Contouring programmes can be differentiated based on the colour and film of the different types of profile.
Cutting and machining centers SBZ SM Seamless technology Someco
Cutting and machining centers SBZ SM Radio barcode reader Someco
Radio barcode reader (Optional)

The radio barcode reader automatically recognises the piece by means of the barcode label. Any workpiece can be loaded into the machine and the machining centre automatically prepares to perform all machining operations by reading the barcode on the label applied, greatly reducing cycle times and with no possibility of error. The radio barcode reader allows to move freely into working area by performing wireless data transmission with maximum practicality for the operator.

Other Products